Technology
Episode 240: Otto Aerospace CEO Paul Touw talks teardrop, laminar flow, and Phantom 3500
In Episode 240 of Hangar Talk, Otto Aerospace CEO Paul Touw discusses innovative aircraft design, including the teardrop shape and laminar flow technology of the Phantom 3500. The episode also covers ...
Episode 240: Otto Aerospace CEO Paul Touw talks teardrop, laminar flow, and Phantom 3500
Technology •
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Interactive Transcript
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That's right, Alicia. I did end my first passenger in Sessna 172 once I got my certificate.
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pistons now at txtav.com. That's txtav.com. This week on Hangar Talk, the NTSB releases a
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Learjet gear detachment urgent recommendation.
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And textron dispans eAviation, beginning a new era for pipistral.
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The UAVionics APRT tower system is approved by the FAA.
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Congress advances a bill that would require the use of ADSB in for many aircraft.
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And the ATC Academy and FAA controllers are feeling the funding crisis pinch.
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David, are you ready to do some Hangar Talk?
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Let's do it, Jay.
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From AOPA, you're free to fly.
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This is Hangar Talk.
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With your host, David Toulis and Alicia Heron.
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This is Hangar Talk.
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Welcome to Hangar Talk, everybody. I'm David Toulis.
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And I'm Jay Wilde sitting in for Alicia Heron this episode.
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And Jay, I'm really glad you're with us this week. We hear from you from time to time.
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You've been providing the mosaic minute, which we appreciate.
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But you're going to fill us in a little bit more on what's happening downtown DC,
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amid this funding crunch and put some fine tooth points on some of the activity that we've
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been hearing so much about, right?
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Yeah, absolutely. And you know, there's a potential for impact to GA pilots too.
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So definitely important to talk about those.
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Exactly.
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All right. So later on, we're going to hear from auto aerospace,
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Pilar Wolfsteller, who works for us in ASI. She's a writer. You've probably read some of her
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articles so far. She's going to interview the Chief Executive Officer for the Business Jet
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Startup manufacturer. And we're going to get briefed on the super mid-size Phantom 3500 airframe
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that has laminar flow technology and a teardrop shape. But no passenger windows.
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It is really interesting. I'm looking forward to that a lot.
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All right. Well, David, let's go ahead and jump into this week's mosaic minute.
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One thing that I want to just mention before we get into it is we've gotten so many great questions
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into AOPA's pilot information center. I sent them a note a few weeks ago and,
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you know, David, you've worked with them for a long time too. They are the real experts.
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They are a wealth of knowledge that every pilot really needs.
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Absolutely. They're cockpit resource management in your back pocket.
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Exactly. And I sent them a note a few weeks ago. I'm like, hey, like one of the most
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common questions you guys are getting on mosaic and the email I got back was dozens of bullet points.
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So we've got mosaic minute covered for quite some time here just with those questions.
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Yes, bad. But the one I want to get into today is does my aircraft or which aircraft qualify
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to be flown by a sport pilot since mosaic went into effect? First, let's go ahead and look back
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at the previous rules before mosaic sport pilots could only fly light sport aircraft or LSAs.
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And that was pretty limiting. They had a max weight and a max airspeed both of which are gone
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and the previous LSA stall speed and seating requirements. Those have been relaxed with the new rules.
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Now sport pilots can fly aircraft whether they're LSAs the traditional LSAs are not.
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They can fly aircraft with up to four seats, but they're still limited to only carrying one passenger.
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And they can fly just about any aircraft with the stall speed of up to 59 knots calibrated air speed
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with flaps retracted. So the question then is where can I find this stall speed? It's like the
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holy grail what you're looking for. So the answer is it's usually located in your pilot's operating
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handbook your POH. But for some aircraft it's not going to be there. So we've told a lot of members
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to contact your aircraft's manufacturer to find that information. You know David something that a
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lot of people have asked for is a full list of aircraft that sport pilots can fly because there
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are lists of the old LSAs out there. But when you look at the list of aircraft that now qualify,
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I mean you could write in one point font and you would have a book you know by the end of that list.
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So there's so many in other words. There's just so many. There are so many aircraft. It's just
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hard to put together. But I will say we are in the process of reaching out to all of the type
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certificate holders, think Piper and and Textron, etc. Oh good. Because we want to ask them for lists
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of aircraft that qualify. We're just starting to get some of that information back. But once we do
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get it we'll be sure to put it at aopa.org slash mosaic. So definitely check there for updates whenever
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that comes in. Okay so you mentioned two things that are really interesting. We're crowdsourcing
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this a little bit with a type certificate clubs. That's great. Yeah. AirCoup owners,
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the Sesson 12140 owners, the shortwing Piper club owners and on and on and on. Speaking of which
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a lot of these older aircrafts, Jay have very thin POHs or flight manuals with hardly any
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information in it at all whatsoever. So maybe finding some of that 59 knots calibrated airspeed
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might be difficult. Plus a lot of the aircraft, the older ones, it was listed in miles per hour.
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So you're going to have to do a little conversion there. So some work has yet to be done. But it
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sounds like we're getting to the bottom of that and you're right. The list would be very, very long.
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But that's a good thing. We can fly many, many more aircraft now than we used to. Exactly. Exactly.
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Al Stany. Well you know we've been talking a little bit about member benefits for the past few
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episodes here. Let's give another look at some exclusive AOPA member benefits. I might save
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some people money. I'm going to start with one that we haven't talked about in a while. The King
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Schools has an AOPA student pilot special that includes five single subject online takeoff courses
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and the King Schools online aviation library. If you purchase a private pilot flight training
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combo, which is a pretty good deal. Absolutely. Yeah. It's good to have all that stuff in one place.
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One we haven't mentioned before, David, especially that would benefit listeners outside the US
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or if you ever live outside the US, anyone holding an FAA certificate that lives outside the US,
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you may be aware that the FAA has new rules that require pilots and other airmen to designate a
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US agent for service. So you need a registered agent. Well, AOPA has a registered agent service
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that launched earlier this year. And as an AOPA member, you get a $20 discount on using that
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registered agent service and it'll do everything from will send any scans of FAA correspondence to
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your email. And if you are an AOPA member, whether it's in the US or of another IAOPA affiliate,
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there are discounts there as well. That's good to know if you're listening to us outside of the USA.
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These are regs and things that you might need some help with if you're flying an FAA registered
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in numbered aircraft or if you have an FAA certificate that you want to maintain. Thank you, Jay,
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for explaining that. That is something new. I'm glad you mentioned it. As always, you can find
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this and all of our member benefits online at aapa.org slash membership. So Jay, I'm talking to you from
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Frederick. It's raining today, but the weekend flying weather on these coasts has actually been
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really nice the past few weeks. And unfortunately, the trustee tripasers temporarily down for a minor
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maintenance issue. Oh, no. Yeah. I had a no-strut issue that's that's been solved in ace mechanic and
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airplane whisper Carlos Illures and I've been working through a little bit of a fabric covering
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inspection hole snaffoo that will get fixed real, real sin. Meanwhile, I took off last weekend in
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a SESTA 172 and went up to Pennsylvania. I visited Grimes Airport. It's eight November one for those
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who have been there or not been there. It was the annual great pumpkin drop. So oh, that sounds
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like a 2700 foot long grass landing strip is near Bethel, Pennsylvania, just north of Harrisburgs,
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recently upgraded class C airspace. Oh, that's right. Yeah.
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And I talked to the control. In fact, I talked to the controllers coming and going and I made a
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mention to thank them for working, which at that point we were assuming at that point they weren't
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going to get paid. And we'll talk about this a little bit later. But in fact, as of Tuesday this
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week, they did miss a paycheck. And they were very appreciative. They were as professional as
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always. And just a moment here on hangar talk to thank ATC for keeping us safe. We all really
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appreciate that. Meanwhile, over at Grimes, it's a great place to go. Satabria's cubs, all kinds of
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rag-wing airplanes were flying an inside pattern to lob those pumpkins toward a boat. There's a boat
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right there near the grass strip. And it really takes some skill. You got to, you know, not only navigate
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correctly, but you got to think about the airplane speed and the wind direction. I kind of like a
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picture on a pitching mound. Yeah. And of course, you're lobbing technique depending on the aircraft
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you're in. It was a lot of fun. Colossagnitos is going to write a little bit about that in a future
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AOPA pilot magazine story. And if folks have not been there to that airfield, the golden age of aviation
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museum is located there at Grimes. The airfield is home to several music festivals throughout the
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year. And a lot of other community events. It is a lot of fun. Yeah, that's great. So Jay, Jay,
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what's the latest in year? And I heard you were getting ready to get up in the airplane last week.
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I was. And then so I'm down in Austin, Texas. And out of like the last couple of months, the one
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day that we had rain was the day I was going to go flying. So my plans were thwarted. You know,
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I have two young kids and the plan was to I was going to go flying with a friend. And I've never flown
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over my house before. And the plan was to, you know, wave at the kids that they wave, wave from the
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ground. I don't know, just have fun with it. But oh, well, we'll we'll make it happen soon enough.
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I think that'd be a lot of fun. And in fact, that reminds me when I was much, much younger and I was
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at sleep away camp in North Georgia. My dad had an aircoup. You know, this is way before cell phones
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and all. But he got word to me that he was going to fly over the sleep away camp on a certain day
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in the aircoup and waggle his wings. So indeed, he did. He flew over the camp and we ran out
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to this field, you know, the ball field to look up. And there he was circling the camp. It was a
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lot of fun. That's good memories. And it is. That's that's the kind of thing that really makes you
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enjoy general aviation even more. All right. But now we actually need to move on to the news.
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Well, some of one start out with there was a runway excursion and a subsequent collision with a
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parked airplane out in Arizona via Learjet back in February this year. And it was a Lear 35A. It
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was damaged quite a lot when it was involved in this accident near Scottsdale, Arizona. Unfortunately,
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the captain was killed in that. And the first officer and one passenger were seriously injured.
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Another passenger sustained minor injuries and an occupant inside a park airplane also sustained
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serious injuries. There were a lot of questions about this like what happened with a Learjet landing
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on the runway and sliding off the runway into a parked airplane. Well, interestingly, the NTSB did
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some crowdsourcing with that investigation and came to the conclusion that looking at security
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camera footage, numerous videos from personal cell phone cameras and witness statements from a golf
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course near the final approach path, which captured the airplane for a full 11 seconds. It can
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be seen on final approach with the left landing gear trailing aft from its normal position. So aft. So
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it wasn't fully locked down is what it looks like. And it was twisted. And then they looked at some
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of this forensic visual evidence and noted that there was a circular bright spot seen above the
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landing gear strut consistent with the landing gear light illuminating the bottom of the wing flap
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and the landing gear strut position facing it. So these clues led to a determination that there
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was a serious problem with maintenance on this landing gear of this aircraft. And as the NTSB dug into
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a little further, they noted that there was actually a retention bolt that goes through a
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trunnion. And it was not lined up and essentially wasn't making full 100% contact and it allowed
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that gear to swing a little bit for lack of a better term. So that apparently was not the first
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incidence of this type of maintenance question coming up. And actually the same flight crew had a
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landing mishap in June of last year. VDM revealed that the airplane landed hard just short of the runway
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and abounced a few times. So as a result, the landing gear was all taken apart. Basically,
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mechanics were pouring over the aircraft and rotating the landing gear and making it go up and down.
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There was some concern about this pin in the trunnion and a grease hole that could be seen with
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grease coming out of it, which kind of led investigators to wonder what could have happened back
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then the grease is supposed to stay in not go out. So the bottom line was that as a result of this
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investigation, which was, you know, months long investigation that as a condition of continued
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airworthiness, operators and owners of applicable lear jet models are to comply with a bomb BARDA
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service bulletin, which there are several listed. And there are, I'm going by memory here, but I
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want to say there were about 1800 lear jets that might be affected by this particular urgent service
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request. Yeah, I'm looking at some notes from a press release, the NTSB, and 1883 airplanes that are
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in service. You know something that caught my eye on this, David, is BABARDA sent out a service
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bulletin after this accident and asking them to perform a one time check on the landing gear.
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And they said this week that only 12% of the airplanes that this applies to had been
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inspected according to BABARDA. Oh, man, that's not hardly any. Yeah. So there's a lot of
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a lot of inspections that still need to still need to happen as a result. Bottom line here is that
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BABARDA was to revise the maintenance procedures for these applicable lear jet models
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to include a check of this position of the after landing gear, trunion pin, and the retaining bolt
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following maintenance. So folks who are the other 88% who haven't done it yet, get with your
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mechanic and make sure that that maintenance gets performed ASAP. Yeah, absolutely. Moving on.
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All right. Next we're talking about Textron. They have disbanded their eAviation business,
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which was really comprised of Pipistral, which you may remember they acquired that company in 2022.
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Yeah. So what this has done, I was reading a couple of articles about this both from
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AvBreef and one from Arrow Time, talking about how this is going to shift the business for Pipistral.
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You know, as EVTOL becomes closer to reality for the industry, this is going to let
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Cessna Beachcraft, these long standing, incredibly powerful businesses also use some of those
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resources for Pipistral. And I just thought that was really interesting and definitely worth
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mentioning that they are now side by side in Textron with Cessna and with Beachcraft.
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Well, you know, back it was back in March of 2022 when Textron, you know, absorbed the
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Pipistral line and then the Velis Electro. They put that, you know, into the Textron household.
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Raised a lot of eyebrows back then. So they've had the company for about three years.
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And we've all been wondering what they're going to do with it. You know, the main thing that we
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still have yet to determine is what's going to happen to some of the numerous projects that were
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already a go for the electric manufacturer. And they were looking at hybrid and electric drones
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and other aircraft. So it's not clear what the demise of that EAVAsian division and it's a
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simulation into the larger corporation will will mean for those projects. Yeah, well, hopefully it
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means that there's there are streamlined things, you know, that it that it only means good things.
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Yeah, that's interesting news to think about Textron and absorb in that EAVAsian division.
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We don't know what's going to happen to the jobs. That's still kind of a question mark. So
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yeah, we'll be right back. This podcast is brought to you by Pilot Insurance Center.
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Let's move on to something else we're going to talk about some more new technology for folks who
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fly out of towered fields that are contract towers of which Frederick is one to be honest with you.
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This is a pretty interesting news for you. The general aviation news. I had a little story on the
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fact that the FAA approved UAVionics's tower surveillance system. They received the FAA
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system design approval for its flight line airborne position reference tool. Let's go with a new
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abbreviation APRT. It's in deployment right now. Glacier Park out in Montana near Calispell.
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And so you have Vionics is the first provider of a situational awareness display for
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contract air control towers like we said. And it's really interesting. These towers, these
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contract towers of which there are 91 air traffic control towers that are not equipped with any
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form of surveillance. It provides real-time aircraft position information based on ADSB data.
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I think this is a good thing. Definitely. Yes, I understand not every aircraft has ADSB in it.
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We might hear more about that later with electronic and security devices that we've mentioned
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on the show a few times. And you're actually going to have a little bit of update on that in just
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a few minutes for us too. But I think this is helpful. Situational awareness for air traffic
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controllers will help improve their overall service. Number one, identify aircraft non-communication
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with the tower. Number two, quickly validate possible transponder concerns. Number three,
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improve the ability to assist distressed aircraft. Number four, as well as provide traffic
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and terrain information. Those are five good reasons to have this new technology in a tower near you.
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That's a contract tower. Exactly. You know, there have been several of these new tools that have
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been implemented in different towers across the country. And I can't remember which one it was in
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San Diego, but one of these tools that isn't that old ended up averting a collision between two
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aircraft that could have cost a lot of lives. So yeah, use technology to its advantage. And more
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eyes on the field of aircraft that are out there, the more the better, I think. Exactly.
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I'm okay with ADSB. Now, I understand there's still some concerns about it. And you'll tell
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us a little bit about that in a minute. But nonetheless, anything that would help a controller
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separate traffic and potentially avoid a mid-air, which is what we all fear would be a good thing.
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Yeah. And again, there are some issues with that. There's some technology that still needs to
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come on board to make this all solid. But anyway, historically, controlling without
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surveillance tool, particularly in regions with challenging terrain, a low visibility like the
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mountain west makes perfect sense for Glisha Park. Yeah. There's limitations out there that would
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help you avoid some of that. So I think this will be interesting. I'm not sure of the timeline
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that this technology will be rolled out in. But UAVionics is a company that's on the move. They do a
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lot of other things that we do not talk about because they have their hand in a lot of government
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ops that we're not privy to. Yeah. I do know that they have a big hand in the drone world. So
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it's not a bad idea that they're seeing it from a couple of different standpoints, really,
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and seeing how how technology can help us out. So keep your eyes peeled for flight line, airborne
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position reference tools, APRT at contract towers across the United States. And speaking of ADSB,
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bring us into the next one. Yeah, absolutely. So let's let's take a little trip down to Washington.
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So the US Senate Committee on Commerce, Science and Transportation, it has that has the
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jurisdiction over aviation. I'm, you know, we've talked about this committee multiple times in the
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past. They have passed the rotor act and that stands for rotorcraft operations, transparency,
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and oversight reform. The biggest reason that this bill has been in the news is because it's the
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first one that directly addresses some of the issues that came up after the mid air and DC
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between the PSA flight and the military helicopter back in January, just so tragic. Right. So what
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this bill does is it does a couple of things that the biggest headline you've probably seen outside
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of general aviation industry news is it ends the military's exception to not use ADSB except in
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very rare circumstances. So if you're on a training flight, you're going to be using ADSB.
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Now, the biggest impact for GA, though, another big part of this bill is that it would mandate the
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use of ADSB in for any aircraft flying where ADSB out is already required. So what does that mean?
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If you fly in class A, B, or C airspace, you already have to have ADSB out. That was part of the
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mandate five years ago. That was the mandate five years ago. Now you would be required to use ADSB in.
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Now ADSB out has to be installed on your aircraft. There can be a significant cost to that.
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What's significant about this is that AOPA advocated strongly for and there's language in this
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bill to this effect. If you fly an aircraft that weighs less than 12,500 pounds and you're operating
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under part 91, which most of us probably are, you can use a portable ADSB in device to comply with
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this mandate. So if you've got your iPad and you've got a stratus or a century on the window,
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that would be compliant. It seems under this bill. Okay. David, this is just a big win for GA.
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And you know, the bill is only passed the Senate committee. So it still has to go to the full Senate.
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We may see changes there. It has to go to the house. We may see changes there. But as it stands
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right now, there would not be a significant impact to GA under this bill because many of us are
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already flying with these devices to begin with. I see what you're saying. Perhaps some of the
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devices that we have now would be grandfathered in. Maybe there be some newer lower cost devices
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that folks can use in, say, gliders or aircraft without electrical systems because there have already
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been exceptions for non-electrical system aircraft operating within some of these class B air spaces
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where you need that kind of ADSB out. Yeah, exactly. So, um, they'd be good if we had a new device.
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So it's inexpensive. You can charge it up, put it in there, help people see each other,
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and that would begin. Help the last story, the UAVionics, the new contract tower technology that
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can help that out too. All these things are linked in some way or another. Yeah, we'll have to see how
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this comes together moving forward. Definitely. By speaking of moving forward, we do have some bad
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news about some things that we thought were going to move forward. Right now, as we record this,
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a government shutdown, you know, is closing the FAA, Academy, and Oklahoma City, some aspects of it.
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Halting the pipeline of new air traffic controllers because of some technology specialists that are
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not working or not getting paid. Controllers and technicians, they're going unpaid right now,
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prompting new legislation to ensure that the FAA remains operational during funding lapses.
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And the looming shortage and financial instability does threaten to disrupt GA operations nationwide
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in addition to commercial operations, which we have already seen strain under the continued shutdown.
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So even though a bumble through some of that, let me explain what is happening right now because
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the FAA Academy, this is where all air traffic controllers, almost all air traffic controllers go
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there. We've recently talked about some specific aviation schools that can train air traffic
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controllers among their programs, but the majority of ATC personnel coming up through the ranks go
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to Oklahoma City. What's happening right now is the professional aviation safety specialists.
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This is the union, which represents about 11,000 FAA and Department of Defense employees who
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install, maintain and certify air traffic control systems. They said that the ongoing government
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shutdown is threatening the agency's modernization plans and straining its workforce. These are the
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technicians that are keeping the equipment alive. And we've talked in the past about a patchwork
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of different technology that we are running right now and how new technology will be integrated into
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old technology so that the system stays running. So we're concerned that some of the technicians right
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now are feeling the pinch already. By the way, just a reminder, Jay, it can take three to five years
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to fully train a technician, just like it could take a number of years to fully train an air
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traffic controller. Any lapse in that training can push the clock back as what happened during
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the pandemic. That's something to think about right there. Exactly. A couple of things that TSA folks,
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if you're traveling commercially, they are going without a paycheck. More than 8,000 U.S. flights
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were delayed a week ago because of air traffic control absences. That's got that domino effect.
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We've talked about that a little bit on hangar talk already. Transportation Secretary Sean
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Duffy said the FAA experienced air traffic control staffing issues at 22 locations last week and added
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that additional shortage might be expected with more flight delays and cancellations in the days
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ahead. And that's without even thinking about weather cancellation. So that's an issue. Yeah,
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exactly. And as I mentioned a little while ago when I went flying last weekend, I know you're
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supposed to be very brief on the frequencies. I get it, you know, but I'm sorry. I cannot help
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but not thank the folks who are working for us and they're working for free right now. Jay,
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they missed their paycheck this past Tuesday. They are. And they don't know when they're going to
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get their next one too. I can't imagine feeling that in the midst of everything happening right now.
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You know, something I did, David, I went back and looked at the DOT's shutdown plan the day before
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the shutdown, they put out a 33 page PDF on all the different agencies and the impact that the
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government shutdown would have there. About 75% of the FAA is still working. That's good. Yeah,
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it is. It is if only they could get paid. Well, you're right. That's a good point. They're
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working by they're not getting paid right? Exactly. And so air traffic control still working,
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obviously like we've talked about the plan says that air traffic control hiring is actually still
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continuing, even if the academy shuts the hiring would continue field training for controllers would
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continue. Airman medical certifications, which we've seen with a lot of AOPA members reaching out,
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that we know that the medical certification staff is still working along with aircraft and airman
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registries. There hasn't been a slowdown in the medical certifications that we can tell exactly.
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We haven't we haven't seen anything like that. And you know, something else too is on the big
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ATC modernization efforts that we've talked about. Those being funded from a different bill earlier
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this year, those are actually still continuing. That is a funded project. So that is also good.
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One thing I was going to say, Jay, I do remember that bids were supposed to be coming in as we speak
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now as of about a month ago. The FAA has sent out a notice. They wanted bids for new technology.
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So you would hope that that would continue. And you said that the money is coming from a different
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pool. So it sounds like it is. Exactly. I don't know, you know, of anything that's coming down the
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pike. But if the schedule from before the shutdown continues, if these modernization efforts really
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aren't affected, the submittal that the companies were able to submit their contracts to be the lead
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integrator of this entire project up through I think it was September 21st or so. And the FAA and DOT
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said that they would likely name the company that wins that bid around the end of October,
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the start of November. So we may be seeing it here in the coming days. That's interesting.
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But it is nice to know that certain safety protocols are still in place. Safety mechanisms.
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We had heard all along that anything that affected safety would still be going on and folks would
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still be on the job. But we want to get everyone else paid meanwhile though. Absolutely. I was just
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going to mention the couple of other key takeaways I had is with the Academy shutting down,
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assuming it happens, that would expand the list of functions that have closed there. And there
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are some, you know, that we've heard of before the aviation rulemaking that has not happened
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since the shutdown air traffic performance analysis looking at the overall status of the
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national airspace system. That's not happening. Law enforcement assistance support that has stopped
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as well as continuity of operations planning. So you mentioned a minute ago rulemaking is not
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happening right now. Jay, I'm just going to ask, what if there was some kind of a mandatory AD
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that was coming down the pike? Is that mechanism on hold right now? I'm unclear.
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Good question. So that airworthiness directives are slotted separately in the shutdown plan.
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Airworthiness directives are still also good to go that they are still happening.
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Moving ahead. Moving ahead. Yes. Exactly. Even though the workers there may not be getting a paycheck.
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All right. Might be something like, something like airspace or other concerns. There might be a
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halt to that. One of the big buzzwords lately is the Beyond Visual Line of Site rulemaking. I know
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that Alicia and I on the last episode we talked about the fact that there were more than a million
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responses to that proposition. And then the due date I want to say was October 6th, but then
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the shutdown occurred on October 1st. So we don't know if there were even more responses to NPRM
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that we haven't heard about. Yeah. And you know, I'm sure you guys talked about it last time,
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but if you haven't seen the story on AOPA.org about AOPA's comments, there are some significant
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concerns for GA as part of the part 108 NPRM. So feel free to take a look at that.
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Well, keep us posted on that, Jay. We'll do. Meanwhile, that's a lot of news to go over in this
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a short amount of time. Let's go ahead and throw it over to Pilar Wolfstiller and the auto fandom
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3500 mockup.
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So can you start off with your name and your position and your company? Yep. Paul Tao,
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my position is CEO for auto aviation. And what does auto aviation do? We are an OEM,
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original equipment manufacturer of a brand new type of aircraft designed in a kind of a
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revolutionary new aerodynamic technology, otherwise known as laminar flow. Most all aircraft have
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been designed in turbulent flow. OERS is designed in laminar flow to take advantage of laminar flow.
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And as a result, it dramatically reduces the fuel consumption by 60%. So it's a kind of a huge
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breakthrough. It takes both very advanced computation fluid dynamics to be able to optimize the
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shapes to be able to maintain laminar flow. And then it takes entirely new manufacturing techniques
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out of carbon fiber that are very, very smooth, very precise to throw in 1,000th of an inch
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waviness standards to be able to manufacture and are playing a maintain laminar flow.
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We're doing both. It's a super midget with great performance.
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And it looks a little different from the jets that we see on the market today.
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What kind of a timeline are you looking at? What kind of a market are you talking about?
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So we have been developing laminar flow for almost a decade and a half. So it's taken a long time
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to not only build our own custom proprietary algorithms on top of computational fluid dynamics
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systems to be able to predict laminar flow, but also all the wind tunnel testing that we've done
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to make sure that it actually achieves laminar flow. We started back in 2014, we built first a
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technology prototype to test that we could actually operationalize the laminar flow airplane
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and fly it for two years. We did that between 2017 and 19 and then we started work right after
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the pandemic in 22 on a new commercial aircraft. A super mid aircraft seats nine passengers, it
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goes 3,500 nautical miles, flies at 51,000 feet. That's its normal cruise altitude, not it's maximum.
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It's its typical cruise altitude and it's a .8 Mach aircraft, transonic aircraft.
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And that aircraft is finishing design now. We're really launching it at the Paris Air Show.
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We have ordered all of the major systems and components which will be manufactured and come
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together next year and first flight tests will be in 2027. And what market are you talking?
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We're talking the business aviation market, the super mid sector, which I call the sweet spot
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of the business aviation market. It is the intercontinental intercontinental aircraft or coast to
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coast aircraft across the United States. It can also go transcontinental over to Europe and back.
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So the range is going to be about 3,500 nautical miles? I was speaking to your colleague just now and
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he was saying that all of your components are FAA certified already. So you're taking those and
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just putting it to the ground. A lot of the internal systems are already FAA certified like our engine.
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Our engine has 13 million hours on it. It's the Williams International FJ-44 engine and that
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is certified. A lot of our avionics are already certified. Our landing gear is a derivative,
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another set of landing gear. So it's very environmental systems and deicing and flight control systems
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are already certified. They have to be re-certified on air aircraft. But you have a huge leg up
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when you're using what we call commercial off the shelf or coasts systems internally. We did that
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on purpose because the one miracle on our project is the outer mold line, the outer shape of the
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aircraft. And we want to get through certification with that. We want everything else to kind of be a
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cakewalk. And so that's why most of the systems we select have already been pre-certified on
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other aircraft. So it's part 23. Part 23 airplane? 19,000 pounds. Maximum takeoff weight.
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And I'm looking at pictures now with the interior. You can talk a little bit about what's special
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about the interior of your aircraft. The interior is unusual. So our aircraft, particularly the
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fuselage is also unusual. It's a very prescribed teardrop curvature shape. It's not your typical tube
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style fuselage. And that is to maximize the effect of laminar flow. It's also produces a larger
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cabin. Our cabin is six foot five inches tall. That's actually taller than a G650 at a,
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at its widest point. And to be able to maximize that flow up of 51,000 feet, we also have no
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external windows. Now we have lots of cameras around the aircraft that are piping in very high
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fidelity digital into a internal graphics processing system that then displays the outer world
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on displays inside the aircraft. So you actually get a much more vivid view of the outside world
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with much larger screens and ones that don't convey the glare of the sun. So you get a much
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more beautiful, highly optimized image. And then of course at night or in the clouds, we put on a
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synthetic image automatically. So you get a view of the world that is synthetically generated
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or augmented reality generated. And then of course we can use all those displays for other purposes.
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So we call it an infotainment system. So it will pipe in zoom calls. We have cameras on the inside
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of the plane. We also piping in all of the streaming services from Netflix to Hulu to you name it.
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So these panorama windows style things that I'm seeing in your video here. They're actually screens.
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They're actually screen broadcasting what's outside. Yes, that's exactly right. Yeah, they're
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also stabilizing the image. So it's a much cleaner, more beautiful image that has no glare,
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no radiation. So you have no need to close your screens and limit a dark little tube throughout your
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flight. It's also somewhat required because we fly very high at 51,000 feet. The glare is much
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greater at that altitude. It's like being on the top of Mount Everest and then add five more miles.
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Very glary up at that altitude. So most people would be closing their shades anyway.
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What's your timeline? When are we going to see what it is on the market? Flight test vehicle
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one will be very exciting. That's in 2027. We're also building four more. So those will go into certification
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in 2027. And then we will actually begin to mark start marketing delivery positions after flight
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test vehicle one. And then we expect certification at the end of 2029 beginning of 2030. And then
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we can start shipping aircraft. Do you have any pre-orders or MOUs or? We do. We plan to build 1600
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aircraft between 2030 and 2040. And roughly a third of those are already spoken for with some very
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large orders that we will announce in September. Very excited about that. But the aircraft
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has a 60% lower fuel burn than its competition. 50% less maintenance costs because the engine is
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half the size. And it's also because the aircraft is lighter. It's less expensive to manufacture than
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the competition. So we can lower the price by about 30%. So it's a very very competitive aircraft
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against its competition. We expect to sell a lot of them. And who is your main competition?
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The main competition is the Bombardia Challenge or 350 or 3500 as they call it now. The
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Creator 500 600 series of aircraft. And then the Cessna Latitude Longitude series of aircraft. We
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fit in all those classes as a super mid aircraft. But we also can sell a version of it where we might
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concatenate the range to a shorter distance. So it would be more of a mid. And then we also plan
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a derivative. After the first aircraft, the 3500 certified, we also have a second aircraft coming
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online, which will have center body fuel tanks. We'll allow it to go 4,000 nautical miles. So we'll
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have out of this platform a range of aircraft from 3,000 all the way to 4,000 nautical miles.
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Can you speak a little bit about the company? How large are you? How many employees? Where are you
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located? We just announced that we're moving to Florida. Jacksonville, Florida. We obtained and
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incredible incentive package to go to Florida of about 515 million. We have 250 acres that they've
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given us on Cecil Airfield. So very excited about that. We'll be building our production
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facility there. And we have about 120 direct employees and about 100 non-direct or full-time
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equivalent employees. So a little over 200 employees right now in the company growing quite a bit.
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We're doubling almost every year at this stage. So rapidly going into the stage of production here.
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So we're starting to build our factory, which is going to be a big effort. So we're spilling
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up for that. And when do you expect that factory to be complete? We are breaking ground next year.
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We just signed all the leases literally last week and we announced the agreement with Florida
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actually yesterday at the Paris Air Show. We break ground next year. On the factory, it will be
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about an 850,000 square foot facility sitting across 250 acres. Some of our supply chain around the
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world will also be building what we call dedicated and integrated supply chain factory on our
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facility. So some of our components will be built actually on our aerospace campus.
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How did you personally come to this project? Very interesting. This was the brainchild of a guy named
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Bill Otto, senior. He's a physicist and his life-long pursuit has been laminar flow both
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in the ocean as well as in water, in fluids, and in the air. He began working on this in the 2000
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period of time and really perfected laminar flow. I got involved in 2022 when they needed a CEO to
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really take it to the next level from a production customer and build a factory out of it.
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And so we're very excited about that. Progression into creating a production ready company that
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can ship product. You obviously have to have a passion for aviation to take on a project like this.
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Yes, I do. I am also a physicist but also spent much of my time as an aerospace engineer.
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But I've also started various companies taking to public and so I've got a lot of experience
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growing from a startup into a publicly traded company. And I'm also pilot and I also started
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a company called ExoJet which was one of the second and third largest business aviation
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operators in the country. So I've got a lot of experience in the space. What do you fly?
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I fly a king air B200, my favorite plane. So what are you looking to gain from coming here to
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the Paris air show? What's your what's your we had a number of big announcements. One was the
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Florida arrangement where we're moving our headquarters to Florida. We're also announcing that
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we will be meeting only meeting the Paris IKO agreement. That's the agreement to hit carbon
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neutral by 2050. We kind of modify this because there are really two components to global warming
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forces produced by aviation. One is CO2. The second is the formation of induced clouds by aircraft or
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otherwise known as contrails. So there are about 50% of the global warming forces come from fuel.
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The other 50% come from contrails. Because of the altitude we fly at we produce no contrails. So
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we're automatically half half the contrails. And then if because our fuel consumption is so much
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lower you can actually afford to put staff in our aircraft and the CO2 emissions are down by 92%.
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And yet your cost per hour is still 43% burning staff over our competition that's burning the old
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fashion JETA. So we're also announcing that we are exceeding the goals of the Paris IKO 2050
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carbon neutral objectives. We're doing that with the launch of our aircraft in 2030 or almost 20 years
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sooner. And so it can run 100% staff. Absolutely. Yeah our engines are already certified to run on
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staff. Great. So it's the first time you're at the Paris Air Show? No I've been here quite a few
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times before. And in your personal capacity or as part of you? In other business capacities.
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What do you like about it? It's exciting to be in Paris. The weather is fantastic. It's a great
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venue with a lot of different organizations and companies and great to see aviation get together
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in such a big way. So it's fun. Is there anything about auto aviation I should know or about your
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aircraft that I should know that I have not asked? I would say that when flight test vehicle flies
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that the the performance you don't come across performance gains this dramatic even in a decade or
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over across a couple of decades. This is a 50% gain in efficiency in aviation and that is something
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that happens once and a half century maybe once in a century. Big performance gains like 787 it
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is 18% gain. The max with the with various different gear tober fan and other engine technologies
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over the last 20 years has been roughly a 15 to 17 to 20% gain. This is a 50% gain in all coming
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out of the aerodynamics switching from turbulent flow to laminar flow and switching to a new type
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of material system manufacturing system which is carbon fiber and resin transfer molding. And I
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this all aircraft over the next 70 years are going to be built this way so we're really excited to
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get this airplane to the market. We were obviously going to be using this technology going forward
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but like electric cars we think other manufacturers will follow suit. Well we can't wait to see it. Thank
spk_0
you very much. I really appreciate your time today. Thank you.
spk_0
Okay Jay you're at the NB AA show just a few weeks ago you had a chance to view
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the auto Phantom 3500 mockup without windows. What did you think about it and what's the buzz?
spk_0
So I you know that was my first time at that show and there's different aircraft throughout
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you know there's some EV tools there is a there was a serious vision jet there were a lot of
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different aircraft that you know I'd seen before I hadn't seen the auto Phantom 3500 before the event
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maybe one picture or something but when I was walking to another booth and I kind of saw as I turn
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the corner and I was like what in the world oh and it clicked what it was and I go up there and you
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would not imagine the number of people that were standing there taking pictures in front of it
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all of us were just kind of enamored by the fact that this is it just looks so different but it
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looks really sleek I thought it was really cool well it's interesting the fact that it has we've
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mentioned a few times already that it doesn't have windows well what it does have it has video cameras
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that relay what's outside the aircraft to the passengers inside the aircraft you know that
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aircraft is supposed to have a range of 3500 miles and flight of 51,000 feet mock 0.8 schedule for
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2027 the first flight yeah we'll have to see how that shakes down I mean but that's interesting use
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of technology and we appreciate Pilar for tracking them down over at the Paris airshow what an
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assignment that's the one I want next time yeah same here all right Jay well we appreciate you
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sitting in today with us that's all the time we have sadly yeah our audio engineer is Austin
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and don't forget you can find us at apa.org slash hangar talk or wherever you get your podcast
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Dave I will see you next time see you next time Jay I want a full report of your next flight
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when we get together again sounds great hangar talk from a OPA your freedom to fly
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hey listeners if you're enjoying this podcast consider checking out another podcast from AOPA
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called there I was we talk with general aviation pilots who have encountered unpredictable scenarios
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in flight and we learn from the knowledge and skills they use to fly safely out of them join me
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malfunctions and everything in between find there I was at aopa.org Apple podcasts spotify
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Topics Covered
Textron Aviation
Cessna Skyhawk
single-engine aircraft
training aircraft
Cessna 172
aviation mechanics
interior upgrades
USB ports for pilots
renewable wind energy
NTSB recommendations
ADSB requirements
FAA funding crisis
AOPA member benefits
sport pilot regulations
aircraft stall speed
general aviation